Bakulcasting

Bakul Castings Pvt. Ltd.

CHARACTERISTICS OF BAKUL FIBER FOR REINFORCEMENT

BAKUL FIBER Stainless Steel Fibers substantially improve refractories durability performance in petrochemical, metals, chemical general industrial applications

  • Improves refractory performance
  • Lower refractory cost
  • Lower installation, maintenance & materials cost,
  • Increased operating plant availability.

BAKUL SHOT REDUCES COSTS

Bakul shot has longer life than other peening media, The information supplied by an accurate life test & the Casts associated with shot changes such as machine down time, labour involved in Cleaning out the machine & shot reclamation may also be reduced by using Bakul shot.

Cost savings due to shot breakdown

 

Example: A customer would like to calculate the possible savings in shot breakdown that can be achieved by using CW 32 shot compared with cast steel 330 shot Cost of CW 32…… Rs.75000/ton Cost of cast steel 330…Rs.50000/ton CW 32 breakdown rate….C.028g/c Cast steel 330 breakdown rate…..0.161g/c

Cost saving due to shot changes & shot reclamation.

Casts associated with shot changes such as machine down time, labour involved in Cleaning out the machine & shot reclamation may also be reduced by using Bakul shot.

Example: A customer would like to calculate the possible savings in shot breakdown that can be achieved by using CW 32 shot compared with cast steel 330 shot Cost of CW 32…… Rs.75000/ton Cost of cast steel 330…Rs.50000/ton CW 32 breakdown rate….C.028g/c Cast steel 330 breakdown rate…..0.161g/c

Cast Steel 330 for 20% Breakdown ……….. 140 cycles CW32 for 20% Breakdowm …………….. 1100 cycles

SHOT PEENING SHOT FROM BAKUL

we are the only ISO certified manufacturer of CUT WIRE shot peening shot to SAEJ 441
specification. Hard shot give Almen specs and are ECONOMICAL, due to longer wear life. Shot peening if done with cast shot defeat the purpose of shot peening as cast shot break and broken sharp edges of shot produce nicks which can be starting point of crack. Correctly rounded cut wire SHOT WITH CORRECT hardness

features and benefits

COMPARISON BETWEEN CAST STEEL SHOT & CUT WIRE STEEL SHOT

1

Cast steel shot

  • For cast steel shot, raw material is steel scrap of unknown approximate composition.
  • Lot of melting 5-10 tons max.
  • Grain size of cast shot 1-5.
  • Blow holes & tails.
2

Cut wire steel shot

  • Wire rod in steel mill is made from exact composition.
  • 200 to 500 ton melt for wire rod mill for making 6 ml. rod.
  • Due to eight rolling passes grain size 7.9.
  • All shot being our of same wire are identical.